Headstock Tailstock welding positioner 2 Axis with Rail

Rotate, Height & Span adjustment for long parts with precision

Headstock Tailstock welding positioner 2 Axis with Rail

Cyclotron’s 2-Axis Headstock Tailstock Welding Positioners are engineered to position long and heavy workpieces with precision. Combining controlled rotation with tilting, they simplify complex welding operations, improve workflow, and ensure stable positioning throughout the welding process

Up to 50 Tons Load Capacity
Smooth Variable Speed Rotation
Precision Rotational Control
Remote Control Options
Designed for Continuous Industrial Operation

Headstock tailstock welding positioner 2 axis with rail

Headstock tailstock welding positioner 2 axis with rail 4

Headstock tailstock welding positioner 2 axis with rail 3

Headstock tailstock welding positioner 2 axis with rail 2

Key features

Upto 50 tons capacity

Cyclotron Headstock tailstock welding positioners are available from 500 kgs to 50 tons load capacity.

Workpiece Lengths Up to 20 Meters+

Engineered to handle long and oversized fabrications up to 20 meters and beyond. Ideal for pipes, structural beams, pressure vessels, wind energy components, and other heavy-duty welding applications.

Variable Speed Rotation Control

The positioner features variable speed rotation control, enabling operators to precisely adjust the rotational speed to suit different welding processes, material thicknesses, and workpiece sizes.

Pendant operated

The ergonomic pendant control allows operators to conveniently control rotation, start/stop functions, and speed adjustments from a safe working distance, improving precision, productivity, and operational safety.

Branded gearbox and motors

Equipped with internationally recognized gearboxes and motors for reliable performance and long service life. Backed by a 1-year global warranty, allowing warranty claims and support anywhere in the world for complete peace of mind.

Synchronized Headstock-Tailstock Drive

The synchronized headstock-tailstock drive system ensures smooth and uniform rotation of long workpieces, minimizing misalignment and vibration while delivering stable positioning for high-quality welding results.

Safety first approach

Designed with operator safety as a top priority, the positioner incorporates multiple safety features including emergency stop systems, secure locking mechanisms, and reliable control options.

1 Year Warranty

Every positioner is backed by a 1-year warranty against manufacturing defects, ensuring dependable performance and customer confidence. Our dedicated support team provides prompt assistance.

Headstock tailstock welding positioner 2 axis with rail

Headstock tailstock welding positioner charts

CY-HTP-2AX	Sym	Unit	CY-HTP-2AX-1.5	CY-HTP-2AX-3	CY-HTP-2AX-5	CY-HTP-2AX-6	CY-HTP-2AX-8	CY-HTP-2AX-10	CY-HTP-2AX-12	CY-HTP-2AX-15	CY-HTP-2AX-20	CY-HTP-2AX-30
Capacity		kg	1500	3000	5000	6000	8000	10000	12000	15000	20000	30000
Rotation Speed		rpm	0.2 - 1.2	0.2 - 1.15	0.2 - 1	0.2 - 1.2	0.1 - 0.68	0.1 - 0.62	0.1 - 0.67	0.1-0.5	0.1-0.4	0.1-0.4
Up & Down Speed		mm/min	540	500	500	450	500	450	450	450	400	400
Max. Rotational Torque		Nm	5000	10150	17800	20550	24000	30000	36000	45000	60000	90000
Up & Down Torque		Nm	200	326	446	490	862	950	950	1100	1200	1300
Adjust, tilting axle height min.-max	H1-H2	mm	600-1600	600-1600	600-1600	600-1600	600-1600	600-1600	600-1600	700-1800	700-1800	700-1800
Offset Distance	OF	mm	300	300	300	300	300	300	300	100	100	100
Table Plate Diameter	ØD	mm	600	650	750	750	750	850	1000	1000	1000	1000
Max. Workpiece Diameter		mm	3200	3200	3200	3200	3200	3200	3200	3600	3600	3600
Height	H3	mm	2240	2260	2560	2560	2700	2900	2900	2900	2900	2900
Length	B	mm	1100	1200	1200	1300	1400	1400	1500	1600	1600	1650
Width	C	mm	1455	1530	1570	1570	1500	1640	1680	1700	1750	1750
Space Distance	L	mm	6000	6000	6000	6000	6000	6000	6000	8000	10000	10000
Span	F1-F2	mm	3000-6000	3000-7000	3000-7000	3000-7000	3000-8000	3000-9000	3000-10000	3000-10000	3000-11000	3000-12000
Motor Power Of Table		kW	0.75 x 1	1.5 x 1	1.5 x 2	1.5 x 2	1.5 x 2	1.5 x 2	2.2 x 2	2.5 x 2	2.5 x 2	3 x 2
Motor Power of Lifting		kW	0.75 x 2	1.1 x 2	1.5 x 2	1.5 x 2	3 x 2	3 x 2	3 x 2	3.5 x 2	3.5 x 2	3.5 x 2
Weight		kg	1500	1700	2100	2200	2300	2500	2700	3000	3300	3600

*The above values can change without prior notice. The values are approximate.

Headstock tailstock Positioner technical charts

CY-HTP-2AX	Sym	Unit	CY-HTP-2AX-1.5
Capacity		kg	1500
Rotation Speed		rpm	0.2 - 1.2
Up & Down Speed		mm/min	540
Max. Rotational Torque		Nm	5000
Up & Down Torque		Nm	200
Adjust, tilting axle height min.-max	H1-H2	mm	600-1600
Offset Distance	OF	mm	300
Table Plate Diameter	ØD	mm	600
Max. Workpiece Diameter		mm	3200
Height	H3	mm	2240
Length	B	mm	1100
Width	C	mm	1455
Space Distance	L	mm	6000
Span	F1-F2	mm	3000-6000
Motor Power Of Table		kW	0.75 x 1
Motor Power of Lifting		kW	0.75 x 2
Weight		kg	1500

*The above values can change without prior notice. The values are approximate.

CY-HTP-2AX	Sym	Unit	CY-HTP-2AX-3
Capacity		kg	3000
Rotation Speed		rpm	0.2 - 1.15
Up & Down Speed		mm/min	500
Max. Rotational Torque		Nm	10150
Up & Down Torque		Nm	326
Adjust, tilting axle height min.-max	H1-H2	mm	600-1600
Offset Distance	OF	mm	300
Table Plate Diameter	ØD	mm	650
Max. Workpiece Diameter		mm	3200
Height	H3	mm	2260
Length	B	mm	1200
Width	C	mm	1530
Space Distance	L	mm	6000
Span	F1-F2	mm	3000-7000
Motor Power Of Table		kW	1.5 x 1
Motor Power of Lifting		kW	1.1 x 2
Weight		kg	1700

*The above values can change without prior notice. The values are approximate.

CY-HTP-2AX	Sym	Unit	CY-HTP-2AX-5
Capacity		kg	5000
Rotation Speed		rpm	0.2 - 1
Up & Down Speed		mm/min	500
Max. Rotational Torque		Nm	17800
Up & Down Torque		Nm	446
Adjust, tilting axle height min.-max	H1-H2	mm	600-1600
Offset Distance	OF	mm	300
Table Plate Diameter	ØD	mm	750
Max. Workpiece Diameter		mm	3200
Height	H3	mm	2560
Length	B	mm	1200
Width	C	mm	1570
Space Distance	L	mm	6000
Span	F1-F2	mm	3000-7000
Motor Power Of Table		kW	1.5 x 2
Motor Power of Lifting		kW	1.5 x 2
Weight		kg	2100

*The above values can change without prior notice. The values are approximate.

CY-HTP-2AX	Sym	Unit	CY-HTP-2AX-6
Capacity		kg	6000
Rotation Speed		rpm	0.2 - 1.2
Up & Down Speed		mm/min	450
Max. Rotational Torque		Nm	20550
Up & Down Torque		Nm	490
Adjust, tilting axle height min.-max	H1-H2	mm	600-1600
Offset Distance	OF	mm	300
Table Plate Diameter	ØD	mm	750
Max. Workpiece Diameter		mm	3200
Height	H3	mm	2560
Length	B	mm	1300
Width	C	mm	1570
Space Distance	L	mm	6000
Span	F1-F2	mm	3000-7000
Motor Power Of Table		kW	1.5 x 2
Motor Power of Lifting		kW	1.5 x 2
Weight		kg	2200

*The above values can change without prior notice. The values are approximate.

CY-HTP-2AX	Sym	Unit	CY-HTP-2AX-8
Capacity		kg	8000
Rotation Speed		rpm	0.1 - 0.68
Up & Down Speed		mm/min	500
Max. Rotational Torque		Nm	24000
Up & Down Torque		Nm	862
Adjust, tilting axle height min.-max	H1-H2	mm	600-1600
Offset Distance	OF	mm	300
Table Plate Diameter	ØD	mm	750
Max. Workpiece Diameter		mm	3200
Height	H3	mm	2700
Length	B	mm	1400
Width	C	mm	1500
Space Distance	L	mm	6000
Span	F1-F2	mm	3000-8000
Motor Power Of Table		kW	1.5 x 2
Motor Power of Lifting		kW	3 x 2
Weight		kg	2300

*The above values can change without prior notice. The values are approximate.

CY-HTP-2AX	Sym	Unit	CY-HTP-2AX-10
Capacity		kg	10000
Rotation Speed		rpm	0.1 - 0.62
Up & Down Speed		mm/min	450
Max. Rotational Torque		Nm	30000
Up & Down Torque		Nm	950
Adjust, tilting axle height min.-max	H1-H2	mm	600-1600
Offset Distance	OF	mm	300
Table Plate Diameter	ØD	mm	850
Max. Workpiece Diameter		mm	3200
Height	H3	mm	2900
Length	B	mm	1400
Width	C	mm	1640
Space Distance	L	mm	6000
Span	F1-F2	mm	3000-9000
Motor Power Of Table		kW	1.5 x 2
Motor Power of Lifting		kW	3 x 2
Weight		kg	2500

*The above values can change without prior notice. The values are approximate.

CY-HTP-2AX	Sym	Unit	CY-HTP-2AX-12
Capacity		kg	12000
Rotation Speed		rpm	0.1 - 0.67
Up & Down Speed		mm/min	450
Max. Rotational Torque		Nm	36000
Up & Down Torque		Nm	950
Adjust, tilting axle height min.-max	H1-H2	mm	600-1600
Offset Distance	OF	mm	300
Table Plate Diameter	ØD	mm	1000
Max. Workpiece Diameter		mm	3200
Height	H3	mm	2900
Length	B	mm	1500
Width	C	mm	1680
Space Distance	L	mm	6000
Span	F1-F2	mm	3000-10000
Motor Power Of Table		kW	2.2 x 2
Motor Power of Lifting		kW	3 x 2
Weight		kg	2700

*The above values can change without prior notice. The values are approximate.

CY-HTP-2AX	Sym	Unit	CY-HTP-2AX-15
Capacity		kg	15000
Rotation Speed		rpm	0.1-0.5
Up & Down Speed		mm/min	450
Max. Rotational Torque		Nm	45000
Up & Down Torque		Nm	1100
Adjust, tilting axle height min.-max	H1-H2	mm	700-1800
Offset Distance	OF	mm	100
Table Plate Diameter	ØD	mm	1000
Max. Workpiece Diameter		mm	3600
Height	H3	mm	2900
Length	B	mm	1600
Width	C	mm	1700
Space Distance	L	mm	8000
Span	F1-F2	mm	3000-10000
Motor Power Of Table		kW	2.5 x 2
Motor Power of Lifting		kW	3.5 x 2
Weight		kg	3000

*The above values can change without prior notice. The values are approximate.

CY-HTP-2AX	Sym	Unit	CY-HTP-2AX-20
Capacity		kg	20000
Rotation Speed		rpm	0.1-0.4
Up & Down Speed		mm/min	400
Max. Rotational Torque		Nm	60000
Up & Down Torque		Nm	1200
Adjust, tilting axle height min.-max	H1-H2	mm	700-1800
Offset Distance	OF	mm	100
Table Plate Diameter	ØD	mm	1000
Max. Workpiece Diameter		mm	3600
Height	H3	mm	2900
Length	B	mm	1600
Width	C	mm	1750
Space Distance	L	mm	10000
Span	F1-F2	mm	3000-11000
Motor Power Of Table		kW	2.5 x 2
Motor Power of Lifting		kW	3.5 x 2
Weight		kg	3300

*The above values can change without prior notice. The values are approximate.

CY-HTP-2AX	Sym	Unit	CY-HTP-2AX-30
Capacity		kg	30000
Rotation Speed		rpm	0.1-0.4
Up & Down Speed		mm/min	400
Max. Rotational Torque		Nm	90000
Up & Down Torque		Nm	1300
Adjust, tilting axle height min.-max	H1-H2	mm	700-1800
Offset Distance	OF	mm	100
Table Plate Diameter	ØD	mm	1000
Max. Workpiece Diameter		mm	3600
Height	H3	mm	2900
Length	B	mm	1650
Width	C	mm	1750
Space Distance	L	mm	10000
Span	F1-F2	mm	3000-12000
Motor Power Of Table		kW	3 x 2
Motor Power of Lifting		kW	3.5 x 2
Weight		kg	3600

*The above values can change without prior notice. The values are approximate.

Working of Head and tailstock positioner

The headstock and tailstock welding positioner operates on a dual-axis system, specifically designed to rotate long workpieces along their longitudinal axis. Here’s a breakdown of its core functionality:

1. Headstock (Powered End)
The headstock is the primary drive unit with a servo motor or gear-driven mechanism. It delivers controlled rotational motion to the workpiece. The speed, torque, and angular positioning are all programmable, ensuring consistent rotation during the weld sequence.

2. Tailstock (Support End)
Positioned opposite the headstock, the tailstock functions as the counter-support, holding the other end of the workpiece. Depending on the model, it can be manual or motorized. When powered, the tailstock can synchronize its motion with the headstock, particularly when balancing large or irregularly weighted components.

3. Workpiece Mounting and Clamping
The workpiece is fitted between the headstock and tailstock using custom fixtures or clamps designed to match the geometry and length of the component. Proper clamping ensures no lateral movement or wobble, even during high-speed rotation.

4. Integration with Robotic Welding Arm
The positioner is typically integrated into a robotic welding cell, where it works in tandem with an industrial robotic arm. The motion of the robotic welding positioner is fully synchronized with the movement of the robotic torch using programmable logic (via PLC or robot controller). This coordination allows for seamless multi-axis welding on complex geometries, reducing weld distortion and improving quality.

5. Programmability and Automation
Both the headstock and tailstock movements can be pre-programmed to ensure automatic workpart positioning. This means that once a part is fixtured, the entire welding sequence can run hands-free with minimal operator intervention.

Robotic Headstock Tailstock Welding Positioner

Cyclotron's robotic headstock tailstock welding positioners are designed for easy integration with industrial robots. Servo-controlled synchronization ensures precise workpiece positioning, helping improve weld quality, reduce cycle times, and maximize automation efficiency.
1. Synchronization with Industrial Robots: Keep the robot and positioner moving together for smooth, accurate, and repeatable welding operations.
2. Real-Time Motion Coordination: Ensure precise workpiece positioning throughout the welding cycle for consistent weld quality.

3. Robotic Positioner Interfacing: Integrate easily with robot controllers, PLCs, and industrial automation systems.
4. Offline Programming Compatibility Create and validate welding programs offline to reduce setup time and improve production efficiency.
5. Multi-Axis Welding Automation Combine the robot and positioner to create a flexible multi-axis welding solution for complex fabrications.
6. Compatible with Leading Robot Brands Cyclotron positioners are compatible with leading robotic welding systems, like: ABB FANUC KUKA Yaskawa Panasonic OTC Daihen

Key Features of 2-Axis Headstock Tailstock Positioners

1. Dual-End Workpiece Support: Supports long and heavy fabrications securely for stable and accurate positioning.
2. Heavy-Duty Fabricated Structure: Engineered with rugged steel construction for reliable performance in demanding industrial environments.
3. Optional Powered Tailstock: Provides synchronized movement and additional support for large or unbalanced workpieces.

4. Servo-Based Positioning: Delivers smooth, precise, and repeatable positioning for manual and robotic welding.
5. High Torque Drive System: Handles heavy loads with powerful rotation and dependable performance.
6. Industrial Automation Ready Integrates easily with PLCs, HMIs, and robotic welding systems.