Cyclotron Welding Positioners

Cyclotron Universal Welding Positioners

Rotate & Tilt Parts with Precision

Cyclotron Universal Welding Positioners

Heavy-duty Cyclotron Universal welding positioners from 1 to 20 tons load capacity. 2 Axis rotation (Tilting and rotation) engineered for smooth rotational positioning, improved weld accessibility, and higher welding productivity.

  • Up to 20 Tons Load Capacity
  • Smooth Variable Speed Rotation
  • Precision Rotational Control
  • Foot Pedal & Remote Control Options
  • Designed for Continuous Industrial Operation

Key features

20 ton load

20 tons load capacity

Cyclotron Turntables are available from 1 ton to 20 tons load capacity.

 

135 POSITIONER

0-135 Tilting

The positioner offers a wide tilting range from 0° to 135°, allowing operators to position workpieces at the most convenient welding angle. It can be stopped at any angle as per the welders requirments

VFD Rotation

Variable Speed Rotation Control

The positioner features variable speed rotation control, enabling operators to precisely adjust the rotational speed to suit different welding processes, material thicknesses, and workpiece sizes.

FOOT PEDAL

Foot Pedal & Remote Control Options

Optional foot pedal and remote control systems provide hands-free operation and convenient machine control, improving operator safety, productivity, and ease of use during welding operations.

GEARBOX

Branded gearbox and motors

Equipped with internationally recognized gearboxes and motors for reliable performance and long service life. Backed by a 1-year global warranty, allowing warranty claims and support anywhere in the world for complete peace of mind.

T nut

T nut locking

The robust T-nut locking system ensures secure and vibration-free workpiece positioning during welding and fabrication. It provides quick setup, strong clamping force, and reliable holding for improved accuracy and repeatability.

Safety first approach

Designed with operator safety as a top priority, the positioner incorporates multiple safety features including emergency stop systems, secure locking mechanisms, and reliable control options.

1 YEAR WARRANTY

1 Year Warranty

Every positioner is backed by a 1-year warranty against manufacturing defects, ensuring dependable performance and customer confidence. Our dedicated support team provides prompt assistance.

2 Axis Welding Positioner Drawings

2D Chart universal positioner
CUP (Cyclotron Universal positioner)SymbolUnitCUP-020CUP-050CUP-1CUP-2CUP-3CUP-5CUP-8CUP-10CUP-20
Loading Capacity-kg200500100020003000500080001000020000
Rotation Speed-rpm0.15 - 1.650.15 - 1.750.15 - 1.40.15 - 10.1 - 0.700.1 - 0.780,1 - 0,660,1 - 0,50,05 - 0,5
Max. Rotational Torque-Nm5007501570305045007500120501505035000
Tilting Angle-deg100100135115115115110110120
Tilting Torque-Nm6501360272051308500155002552031580108800
Offset DistanceX-Ymm150-150150-150150-150150-150150-150150-150150-150150-150100-100
Max. Welding CurrentAmpAmp7007007007007001000100010001000
Table Plate DiameterØDmm60070090090010001250150018001800
HeightHmm750800960100011001200140014001850
LengthAmm102010501430160018002000225027503200
WidthBmm8308901200120014001850190020002500
Weight-kg31038068098010201800280032009500

*The above values can change without prior notice. The values are approximate.

Universal Positioner technical charts

CUPSymUnitCUP-020
Loading Capacity-kg200
Rotation Speed-rpm0.15 - 1.65
Max. Rotational Torque-Nm500
Tilting Angle-deg100
Tilting Torque-Nm650
Offset DistanceX-Ymm150-150
Max. Welding CurrentAAmp700
Table Plate DiameterØDmm600
HeightHmm750
LengthAmm1020
WidthBmm830
Weight-kg310
CUP-020-CG-CHART

*The above values can change without prior notice. The values are approximate.

CUPSymUnitCUP-050
Loading Capacity-kg500
Rotation Speed-rpm0.15 - 1.75
Max. Rotational Torque-Nm750
Tilting Angle-deg100
Tilting Torque-Nm1360
Offset DistanceX-Ymm150-150
Max. Welding CurrentAAmp700
Table Plate DiameterØDmm700
HeightHmm800
LengthAmm1050
WidthBmm890
Weight-kg380
CUP-050-CG-CHART

*The above values can change without prior notice. The values are approximate.

CUPSymUnitCUP-1
Loading Capacity-kg1000
Rotation Speed-rpm0.15 - 1.4
Max. Rotational Torque-Nm1570
Tilting Angle-deg135
Tilting Torque-Nm2720
Offset DistanceX-Ymm150-150
Max. Welding CurrentAAmp700
Table Plate DiameterØDmm900
HeightHmm960
LengthAmm1430
WidthBmm1200
Weight-kg680
CUP-1-CG-CHART

*The above values can change without prior notice. The values are approximate.

CUPSymUnitCUP-2
Loading Capacity-kg2000
Rotation Speed-rpm0.15 - 1
Max. Rotational Torque-Nm3050
Tilting Angle-deg115
Tilting Torque-Nm5130
Offset DistanceX-Ymm150-150
Max. Welding CurrentAAmp700
Table Plate DiameterØDmm900
HeightHmm1000
LengthAmm1600
WidthBmm1200
Weight-kg980
CUP-2-CG-CHART

*The above values can change without prior notice. The values are approximate.

CUPSymUnitCUP-3
Loading Capacity-kg3000
Rotation Speed-rpm0.1 - 0.70
Max. Rotational Torque-Nm4500
Tilting Angle-deg115
Tilting Torque-Nm8500
Offset DistanceX-Ymm150-150
Max. Welding CurrentAAmp700
Table Plate DiameterØDmm1000
HeightHmm1100
LengthAmm1800
WidthBmm1400
Weight-kg1020
CUP-3-CG-CHART

*The above values can change without prior notice. The values are approximate.

CUPSymUnitCUP-5
Loading Capacity-kg5000
Rotation Speed-rpm0.1 - 0.78
Max. Rotational Torque-Nm7500
Tilting Angle-deg115
Tilting Torque-Nm15500
Offset DistanceX-Ymm150-150
Max. Welding CurrentAAmp1000
Table Plate DiameterØDmm1250
HeightHmm1200
LengthAmm2000
WidthBmm1850
Weight-kg1800
CUP-5-CG-CHART

*The above values can change without prior notice. The values are approximate.

CUPSymUnitCUP-8
Loading Capacity-kg8000
Rotation Speed-rpm0.1 - 0.66
Max. Rotational Torque-Nm12050
Tilting Angle-deg110
Tilting Torque-Nm25520
Offset DistanceX-Ymm150-150
Max. Welding CurrentAAmp1000
Table Plate DiameterØDmm1500
HeightHmm1400
LengthAmm2250
WidthBmm1900
Weight-kg2800
CUP-8-CG-CHART

*The above values can change without prior notice. The values are approximate.

CUPSymUnitCUP-10
Loading Capacity-kg10000
Rotation Speed-rpm0.1 - 0.5
Max. Rotational Torque-Nm15050
Tilting Angle-deg110
Tilting Torque-Nm31580
Offset DistanceX-Ymm150-150
Max. Welding CurrentAAmp1000
Table Plate DiameterØDmm1800
HeightHmm1400
LengthAmm2750
WidthBmm2000
Weight-kg3200
CUP-10-CG-CHART

*The above values can change without prior notice. The values are approximate.

CUPSymUnitCUP-20
Loading Capacity-kg20000
Rotation Speed-rpm0.05 - 0.5
Max. Rotational Torque-Nm3500
Tilting Angle-deg120
Tilting Torque-Nm108800
Offset DistanceX-Ymm100-100
Max. Welding CurrentAAmp1000
Table Plate DiameterØDmm1800
HeightHmm1850
LengthAmm3200
WidthBmm2500
Weight-kg9500
CUP-20-CG-CHART

*The above values can change without prior notice. The values are approximate.

How to choose the right 2 axis welding positioner?

Maintenance and Care Tips

To ensure the longevity and smooth functioning of your welding positioner, follow these best practices:

  • Regular Inspection: Check for wear and tear in gears, bearings, and clamping mechanisms.

     

  • Lubrication: Keep all moving parts properly lubricated to reduce friction and prevent premature failure.

     

  • Cleaning: Regularly clean the positioner, especially in key mechanical and electronic components, to remove dust, spatter, and welding debris.

     

Training: Operators should be trained on the safe and efficient use of the equipment. Machine-specific training programs are recommended to reduce the risk of errors or damage.

Invest in Precision with Cyclotron Automations

A two-axis welding positioner is a game-changer for welding operations that demand precision, safety, and efficiency. Whether you’re working on tubular structures, frames, or heavy industrial components, this equipment ensures better weld access, reduced fatigue, and high-quality results.

At Cyclotron Automation, we manufacture and supply a wide range of industrial-grade welding positioners tailored to your specific needs. Our machines are engineered for performance, reliability, and safety.

Book a consultation today and let our experts help you choose the ideal two-axis welding positioner for your workflow.

FAQs of 2 Axis welding positioners

1. Why Should I Choose Cyclotron’s 2-Axis Welding Positioner?

Cyclotron has been a leading supplier of welding tables and welding positions in India for over 7 years. We offer a wide range of welding positioners, including 2-axis, 3-axis, robotic, and fully customizable models, designed to meet your welding requirements. 

Whether it’s for simple fabrication tasks or handling complex components in the defense and aerospace industries, our positioners deliver superior accuracy and safer work environments. 

When you partner with us, you access reliable after-sales support, expert customization, and unmatched product quality, making our positioners a smart investment for long-term welding performance.

2. Is the 2-Axis Positioner Suitable for Tasks Beyond Welding?

  • Yes, the 2-axis positioner is versatile and can be used beyond welding tasks. It provides firm and adjustable positioning of workpieces for various operations such as:
  • Milling, machining, and part fabrication
  • Quality inspection at specific angles
  • Accurate assembly of heavy and complex components
  • Even surface coating and painting applications

3. Can One Person Operate the 2-Axis Welding Positioner Easily?

  • Absolutely. Our positioners feature user-friendly controls that allow a single welder to handle and position even heavy workpieces with minimal effort. They minimizes the need for manual intervention, enhance operational safety, and help speed up productivity on the shop floor.

4. Can the 2-Axis Positioner Be Customized to Fit My Specific Work Requirements?

  • Yes, at Cyclotron Automation, we offer fully customized 2-axis welding positioners based on your specific part size, load capacity, angle requirements, and production goals.
    When you book a call with us, our team connects with you for a detailed consultation, provides a demo, understands your welding needs, and configures the positioner to suit your welding goals.

5. What Is the Load Capacity of Cyclotron's 2 Axis Welding Positioner?

  • Our sturdy 2-axis welding positioners can handle loads ranging from 100 kg to 20 tons, making them ideal for various industrial welding applications.

6. Do Your 2-Axis Welding Positioners Come With a Warranty?

  • We offer a 1-year full warranty against manufacturing defects. Spare parts are readily available at our facility, ensuring you get quick replacements whenever needed to minimize downtime.

7. Is Special Training Required to Operate the 2-Axis Welding Positioner?

  • Not necessarily. Our positioners come with simple, intuitive controls and a clear instruction manual. With minimal training, your welders can quickly learn how to operate the machine and manipulate workpieces with confidence.

8. Can Your Positioners Be Integrated With Robotic Welding Systems?

  • Yes, Cyclotron’s 2-axis welding positioners are compatible with robotic welding systems. Book a call with us to discuss your setup and integration needs.

9. What Safety Features Are Included in Your 2-Axis Welding Positioners?

  • At Cyclotron Automation, we prioritize operator safety and welding precision. Our 2-axis welding positioners are equipped with the necessary built-in safety features, including:
  • Emergency stop button
  • Remote controls for hands-free operation
  • Overload protection system
  • Anti-slip rotation and tilt mechanisms
  • Safety limit switches.

10. Do You Offer Service and Maintenance Support for Your Welding Positioners?

  • Yes, we provide comprehensive support and maintenance to maximize the lifespan and performance of your positioner. Our offerings include:
    Scheduled routine maintenance sessions.
  • Troubleshooting assistance via email, phone, or live chat.
  • Program updates, repairs, and easy access to replacement parts on request.
  • Expert tips on daily care and long-term maintenance best practices.

11. Can You Help Me Select the Right 2-Axis Welding Positioner for My Application? How Can I Get in Touch With Your Team?

  • Absolutely. Just schedule a consultation with us, and our team will contact you promptly. We’ll take the time to understand your welding needs, project type, and budget before recommending the most suitable 2-axis welding positioner. Write to us at Mktg@cyclotronautomation.com, and our team will get back to you shortly.

     

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