Welding Positioner Manufacturer in India - 100 Kgs to 100 Tons
Welding Positioner is a machine designed to hold, rotate, and tilt a workpiece so every weld can be made in flat condition.
Cyclotron is India’s best welding positioner manufacturer who has the experience of manufacturing welding positioners from 100 kgs to 100 tons.
Rotary turntables, Universal 2 axis, Headstock-tailstock and L Type welding positioners for both manual and robotic welding.
Trusted By Industry Leaders Worldwide
Welding Positioner is a machine designed to hold, rotate, and tilt a workpiece during welding operations. Its main purpose is to position the job at the best angle for welding, helping operators achieve better weld quality and greater efficiency.
Cyclotron Welding positioner
Cyclotron manufactures industrial welding positioners from 100 kg to 100 Tons capacity, designed for robotic/manual welding, heavy fabrication, and high-production welding environments.
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Headstock tailstock welding positioner
Cyclotron’s 1 axis welding positioners are used for rotation of metal parts either in horizontal direction or vertical direction. These can be used for both robotic and manual welding applications.
Rotary welding positioners
Cyclotron’s 1 axis welding positioners are used for rotation of metal parts either in horizontal direction or vertical direction. These can be used for both robotic and manual welding applications.
L type welding positioners
Cyclotron’s 1 axis welding positioners are used for rotation of metal parts either in horizontal direction or vertical direction. These can be used for both robotic and manual welding applications.
Why Modern Fabrication Requires Welding Positioners
In high-volume fabrication, poor part positioning causes more production issues than most shops realize. When components are not properly aligned or rotated, welders are forced to work in awkward positions, which slows down the process and affects weld quality.
Some of the most common problems include:
- Limited weld accessibility
- Operator fatigue from awkward working angles
- Inconsistent weld quality
- Unsafe manual handling of heavy components
- Longer welding cycle times
Positioner for welding
Cyclotron welding automation systems support manual welding stations and fully automated robotic cells. The systems are designed to increase throughput, improve operator safety, and reduce production strain while maintaining accuracy.
Solutions it provides
- Improves weld access with optimal part positioning
- Reduces operator fatigue from awkward welding angles
- Ensures consistent weld quality through stable rotation
- Improves safety by reducing manual handling of heavy parts
- Reduces welding cycle time with faster positioning and rotation
Rotary welding positioner machine
Welding turntable
SKU: CTT-1AX (Price: Rs 50,000+)
1st Axis: Face plate Rotation (0-360°)
Universal welding positioner
SKU: CUP-2AX (Price: Rs 100,000+)
1st Axis: Face plate rotation (0-360°)
2nd Axis: Tilting of face plate (0-135°)
Mini Welding turntable
SKU: Mini-CTT-1AX (Price: Rs 50,000+)
1st Axis: Face plate rotation (0-360°)
Headstock tailstock welding positioners
Headstock tailstock positioner-2 Axis
SKU: CY-HTP-2AX (Price: Rs 500,000+)
1st Axis: Face plate rotation (0-360°)
2nd Axis: Height adjustment
Headstock tailstock positioner-2 Axis with Rail
SKU: CY-HTP-2AX-R (Price: Rs 500,000+)
1st Axis: Face plate rotation (0-360°)
2nd Axis: Height adjustment
Rail: Span between headstock and tailstock is adjustable
Headstock tailstock positioner-3 Axis
SKU: CY-HTP-3AX (Price: Rs 600,000+)
1st Axis: Face plate rotation (0-360°)
2nd Axis: Tilting of the cradle (0-360°)
3rd Axis: Height adjustment
Headstock tailstock positioner-1 Axis
SKU: CY-HTP-1AX (Price: Rs 300,000+)
1st Axis: Face plate rotation (0-360°)
Headstock tailstock positioner-1 Axis with Rail
SKU: CY-HTP-1AX-R (Price: Rs 300,000+)
1st Axis: Face plate rotation (0-360°)
Rail: Span between headstock and tailstock is adjustable
L type Welding Positioners in India
Cyclotron L Type Positioner 2AX
SKU: CLP-2AX (Price: Rs 400,000+)
2 Axis (Rotation + Tilting)
Welding Positioner Sizes
| CUP (Cyclotron Universal positioner) | Symbol | Unit | CUP-020 | CUP-050 | CUP-1 | CUP-2 | CUP-3 | CUP-5 | CUP-8 | CUP-10 | CUP-20 |
|---|---|---|---|---|---|---|---|---|---|---|---|
| Loading Capacity | - | kg | 200 | 500 | 1000 | 2000 | 3000 | 5000 | 8000 | 10000 | 20000 |
| Rotation Speed | - | rpm | 0.15 - 1.65 | 0.15 - 1.75 | 0.15 - 1.4 | 0.15 - 1 | 0.1 - 0.70 | 0.1 - 0.78 | 0,1 - 0,66 | 0,1 - 0,5 | 0,05 - 0,5 |
| Max. Rotational Torque | - | Nm | 500 | 750 | 1570 | 3050 | 4500 | 7500 | 12050 | 15050 | 35000 |
| Tilting Angle | - | deg | 100 | 100 | 135 | 115 | 115 | 115 | 110 | 110 | 120 |
| Tilting Torque | - | Nm | 650 | 1360 | 2720 | 5130 | 8500 | 15500 | 25520 | 31580 | 108800 |
| Offset Distance | X-Y | mm | 150-150 | 150-150 | 150-150 | 150-150 | 150-150 | 150-150 | 150-150 | 150-150 | 100-100 |
| Max. Welding Current | Amp | Amp | 700 | 700 | 700 | 700 | 700 | 1000 | 1000 | 1000 | 1000 |
| Table Plate Diameter | ØD | mm | 600 | 700 | 900 | 900 | 1000 | 1250 | 1500 | 1800 | 1800 |
| Height | H | mm | 750 | 800 | 960 | 1000 | 1100 | 1200 | 1400 | 1400 | 1850 |
| Length | A | mm | 1020 | 1050 | 1430 | 1600 | 1800 | 2000 | 2250 | 2750 | 3200 |
| Width | B | mm | 830 | 890 | 1200 | 1200 | 1400 | 1850 | 1900 | 2000 | 2500 |
| Weight | - | kg | 310 | 380 | 680 | 980 | 1020 | 1800 | 2800 | 3200 | 9500 |
*The above values can change without prior notice. The values are approximate.
Welding Positioner vs Welding Rotator vs Welding Manipulator vs Turntable
| Point | Welding positioner | Welding rotator | Welding manipulator | Welding turntable |
|---|---|---|---|---|
| Moving part | Rotates and tilts the workpiece | Rotates a cylindrical workpiece on rollers | Moves the welding torch while workpiece remains stationary | Rotates workpiece in single horizontal plane |
| Suitable for | Components of different shapes, including non-cylindrical jobs | Pressure vessels, pipes, tanks, etc | Large circumferential welding parts | Small circular parts |
| No of Axis | 1, 2 , 3 | 1 | 2, 3 | 1 |
| Workpiece type | Cylindrical, square, irregular shape, etc | Cylindrical | Large tanks, cylindrical , etc | Small round parts |
| Tilting | 0-90, 0-135, 0-360 | NA | Boom size can be adjusted | 0-360 |
| Load capacity | 100 kgs to 100 tons | Upto 100 tons | Torch support capacity | 5 tons |
| Welding type | Manual/Robotic MIG, TIG, Laser and Plasma | SAW Systems | Primarily SAW, MIG and TIG as well | Robotic welding cells using MIG and TIG |
| Applications | Frames, beams, earthmoving parts, fixtures and complex assemblies | Storage tanks, boilers, pipes, wind towers and pressure vessels | Tanks, boilers, pressure vessels and large pipe sections | Flanges, rings, small vessels and pipe fittings |
Benefits of Using a Welding Positioner
The benefits of welding positioner systems make them essential for modern fabrication facilities.
1. Improved Weld Quality: Maintaining the correct welding angle results in cleaner welds, better penetration, and reduced welding defects.
2. Higher Productivity: Positioners reduce manual repositioning time and allow continuous welding operations, increasing production efficiency.
3. Better Operator Safety: Operators can work in comfortable positions without excessive lifting or awkward body movements, reducing workplace injuries.
4. Reduced Rework: Consistent weld positioning minimizes welding errors and lowers repair costs.
5. Easier Access to Weld Joints: Complex weld areas become easier to reach when the workpiece rotates automatically during welding.
Overall, welding positioners play a major role in welding productivity improvement and long-term manufacturing efficiency.
Engineered for Precision Welding
Built To Position Every Weld With Accuracy & Confidence
CE Certified Welding positioners
Our welding positioners are engineered to improve weld quality, increase productivity, and enhance operator safety. From light fabrication to heavy industrial applications, Cyclotron delivers reliable positioning solutions for every welding challenge.
Why Choose Cyclotron
With robust engineering, premium components, and years of fabrication expertise, our welding positioners are designed for continuous industrial use while delivering precise control and dependable performance.
- Load Capacities from 100 kg to 50 Tons
- 360° Variable Speed Rotation
- Heavy-Duty Industrial Construction
- Custom Engineered Solutions
Industries That Benefit Most from Welding Positioners
- Pressure Vessel Manufacturing: Welding positioners are vital in pressure vessel manufacturing, providing precise and consistent welds on cylindrical components. They enhance safety, minimize manual handling, and support continuous, high-quality welding.
- Pipe & Piping Fabrication: In pipe and piping fabrication, welding positioners provide accurate rotation and positioning, which is essential for strong, leak-proof joints. They streamline the process and maintain consistent weld quality across different pipe sizes.
- Structural Steel Fabrication: In structural steel fabrication, positioners make it easier to manipulate large beams and components, allowing welders to safely access difficult angles. This leads to faster production times and improved weld integrity.
- Heavy Equipment Manufacturing: Welding positioners are essential for assembling and welding large, heavy parts in heavy equipment manufacturing. They enable efficient handling, improve ergonomics, and enhance weld accuracy.
- Wind Tower Components: The fabrication of wind tower components involves welding large, heavy, and often awkwardly-shaped sections. Positioners provide the necessary support and movement to ensure high-quality, uniform welds throughout the structure.
- Agricultural Equipment: Manufacturing agricultural equipment involves the welding large frames and assemblies. Positioners hold and rotate these parts securely, increasing efficiency and ensuring strong reliable welds.
- Shipbuilding: Shipbuilding involves welding large, complex structures. Welding positioners improve productivity by enabling easier movement and precise alignment of heavy components, resulting in better weld quality and faster assembly.
- Defence Fabrication: In the defense fabrication industry, positioners ensure precision and consistency in welding critical components for military vehicles and equipment. This results in improved safety, reliability, and performance of the final products.
Headstock Tailstock welding positioner
Headstock Tailstock welding positioner (with Rail)
How to Choose the Right Welding Positioner
Selecting the right welding positioner depends on your production requirements, workpiece characteristics, and automation goals. Consider the following factors:
1. Job Complexity: Simple circular welds often require only rotational movement. Complex assemblies may need multiple positioning axes.
2. Number of Welding Angles: Projects involving numerous weld joints typically benefit from tilt and advanced positioning capabilities.
3.Workpiece Size and Weight: Larger components may require more robust positioning systems with enhanced movement control.
4. Production Volume: High-volume manufacturing environments often justify greater automation and flexibility.
5. Automation Requirements: Robotic welding applications frequently require 3-axis positioning for optimal performance.
6. Budget: While advanced systems offer greater capabilities, overbuying can increase costs without delivering meaningful benefits.
In many cases, a 2-axis system provides the best combination of flexibility and affordability. A 1-axis unit is sufficient for basic rotational welding. 3-axis systems become necessary for complex automated operations.
FAQs of Welding positioners
1. Why Should I Choose Cyclotron’s 2-Axis Welding Positioner?
Cyclotron has been a leading supplier of welding tables and welding positions in India for over 7 years. We offer a wide range of welding positioners, including 2-axis, 3-axis, robotic, and fully customizable models, designed to meet your welding requirements.
Whether it’s for simple fabrication tasks or handling complex components in the defense and aerospace industries, our positioners deliver superior accuracy and safer work environments.
When you partner with us, you access reliable after-sales support, expert customization, and unmatched product quality, making our positioners a smart investment for long-term welding performance.
2. Is the 2-Axis Positioner Suitable for Tasks Beyond Welding?
- Yes, the 2-axis positioner is versatile and can be used beyond welding tasks. It provides firm and adjustable positioning of workpieces for various operations such as:
- Milling, machining, and part fabrication
- Quality inspection at specific angles
- Accurate assembly of heavy and complex components
- Even surface coating and painting applications
3. Can One Person Operate the 2-Axis Welding Positioner Easily?
- Absolutely. Our positioners feature user-friendly controls that allow a single welder to handle and position even heavy workpieces with minimal effort. They minimizes the need for manual intervention, enhance operational safety, and help speed up productivity on the shop floor.
4. Can the 2-Axis Positioner Be Customized to Fit My Specific Work Requirements?
- Yes, at Cyclotron Automation, we offer fully customized 2-axis welding positioners based on your specific part size, load capacity, angle requirements, and production goals.
When you book a call with us, our team connects with you for a detailed consultation, provides a demo, understands your welding needs, and configures the positioner to suit your welding goals.
5. What Is the Load Capacity of Cyclotron's 2 Axis Welding Positioner?
- Our sturdy 2-axis welding positioners can handle loads ranging from 100 kg to 20 tons, making them ideal for various industrial welding applications.
6. Do Your 2-Axis Welding Positioners Come With a Warranty?
- We offer a 1-year full warranty against manufacturing defects. Spare parts are readily available at our facility, ensuring you get quick replacements whenever needed to minimize downtime.
Welding Turntable vs Welding Positioner: What’s the Difference?
A welding turntable provides simple rotation for smooth, consistent welds. A welding positioner can also tilt and angle the workpiece,
1 Axis vs 2 Axis vs 3 Axis Welding positioners
Compare 1 axis vs 2 axis vs 3 axis welding positioners based on rotation, tilt, flexibility, applications, cost, and automation. Learn which welding positioner is best for your fabrication needs.
How to select a suitable welding positioner?
Selecting the right welding positioner plays a critical role in the fabrication setup. Welding positioners are designed to handle different load ranges.