Cyclotron Welding Positioners

Welding Positioner in Bangalore

Welding Positioner in Bangalore

Cyclotron Manufactures the Best Welding Positioner in Bangalore, Karnataka. We serve the region and have customers from Peenya, Bommasandra, Jigani, Attibele, Dabaspet, Nelamangala, and Hoskote region

We are manufacturers, not resellers. That means you can speak directly with the team that builds your machine, understand its capabilities and see it working before you make a purchase.

welding positioner in bangalore

Welding positioner manufacturer in Bangalore

Cyclotron manufactures industrial welding positioners from 100 kg to 100 Tons capacity, designed for robotic/manual welding, heavy fabrication, and high-production welding environments.

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Years of experience with proud

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Companies worldwide

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Welding positioner manufacturer in Bangalore

Building a robotic welding cell in Bangalore? Then you are probably not looking for another standalone welding machine. You need a positioner that can become a reliable part of the cell, integrate with your robot, and keep the component in the right orientation throughout the weld.

We supply servo welding positioners for robotic applications across Bangalore, serving robot integrators and manufacturers in Peenya, Bommasandra, Jigani, Attibele, Dabaspet, Nelamangala, and Hoskote. Our positioners can be engineered around your robot, component, fixture, and required axis configuration.

Give us the robot model, component details and weld requirements. We’ll work from there.

Cyclotron Welding Positioners from India

  • Cyclotron manufactures industrial welding positioners from 100 kg to 100 Tons capacity, designed for robotic/manual welding, heavy fabrication, and high-production welding environments.

  • Cyclotron manufactures all types of Manual/Robotic welding positioners like 1 axis, 2 axis, 3 axis, Headstock-tailstock, L Type, skyhook, etc
Headstock tailstock welding positioner 2 axis with rail 3
Cyclotron welding positioner system robotic 1
Cyclotron welding positioner system robotic 2
Dumper fabrication using welding positioner
Dumper fabrication using positioner
Cyclotron HTP Welding positioner 1
Cyclotron HTP Welding positioner 2
Cyclotron HTP Welding positioner 30 ton 2
Cyclotron HTP Welding positioner 30 ton
Cyclotron HTP Welding positioner 30 ton 3

Trusted By Industry Leaders from Bangalore

Rotary welding positioner in Bangalore

Cyclotron welding turntables

Welding turntable

SKU: CTT-1AX

1st Axis: Face plate Rotation (0-360°)

1st Axis: Face plate rotation (0-360°)
2nd Axis: Tilting of face plate (0-135°)

Mini welding turntable

Mini Welding turntable

SKU: Mini-CTT-1AX

1st Axis: Face plate rotation (0-360°)

Headstock tailstock welding positioners in Bangalore

1st Axis: Face plate rotation (0-360°)
2nd Axis: Height adjustment

1st Axis: Face plate rotation (0-360°)
2nd Axis: Height adjustment
Rail: Span between headstock and tailstock is adjustable

1st Axis: Face plate rotation (0-360°)
2nd Axis: Tilting of the cradle (0-360°)
3rd Axis: Height adjustment

1st Axis: Face plate rotation (0-360°)

1st Axis: Face plate rotation (0-360°)
Rail: Span between headstock and tailstock is adjustable

L type Welding Positioners in Bangalore

2 Axis (Rotation + Tilting)

Servo Positioners for Robotic Welding Cells in Bangalore

A positioner inside a robotic welding cell has a different job from a conventional welding turntable. It becomes an external axis, so its movement, feedback and calibration need to work with the robot rather than operate independently.

Our servo positioners can be configured with servo motors and encoder feedback for controlled movement, repeatable indexing and coordinated robotic welding.

The integration typically covers:

  • External-axis communication with the robot controller
  • Servo motor and encoder selection
  • Axis configuration and gearing
  • TCP and work-object calibration
  • Fixture and mounting interface
  • Cable routing
  • Rotation speed and positioning requirements
  • Repeatability and indexing accuracy

We have integrated with Fanuc and Seimens Controllers, including ABB, FANUC, KUKA and Yaskawa where applicable.

For a robotic cell, calibration is critical. The controller needs to understand the relationship between the robot TCP, positioner axis and workpiece. With the correct configuration, the external axis can move the component while the robot maintains the required weld path.

Supplying Welding Positioners to Robot Integrators in Bangalore

We work with more than the final welding customer. Robot integrators can source the positioner from us as a component of the complete cell.

That means you get the engineering information needed to design around the positioner before fabrication begins.

We can provide:

  • Interface and mounting drawings
  • Mounting plate specifications
  • Positioner dimensions and load data
  • Electrical and control information
  • Cable routing requirements
  • Axis and integration details

The earlier the positioner is considered in the cell design, the fewer integration surprises you face during assembly and commissioning.

You design the cell. We provide the axis that fits it.

Aerospace, Defence and Machine Tool Fabrication in Bangalore

Bangalore’s manufacturing base also includes aerospace, defence and machine tool companies where precision and repeatability matter more than simply maximising capacity.

Typical welded components include aerospace brackets, housings, frames, structural assemblies, defence components, machine-tool beds, fabricated enclosures and precision sub-assemblies.

These applications can benefit from controlled rotation and repeatable positioning, particularly when components need to be presented to the welding torch from multiple orientations.

For longer or more complex components requiring additional positioning capability, see our Headstock Tailstock 3 Axis positioner configuration.

Axis Configuration Bangalore Buyers Choose

Bangalore’s automation ecosystem creates a stronger demand for multi-axis and servo-driven systems than conventional fabrication markets.

A 2-axis configuration can combine controlled rotation with a second positioning axis. For longer components, a 3-axis headstock-tailstock configuration can provide additional support and positioning flexibility.

Servo systems are particularly relevant when the positioner becomes part of the robot’s control architecture. Encoder feedback provides the controller with the axis position, supporting coordinated movement and repeatable positioning.

We recommend the axis configuration based on your robot, component geometry, fixture and weld path, not simply the machine’s rated capacity.

Commissioning and Integration Support in Bangalore

Your positioner needs to work when the robot cell goes live.

During commissioning, our engineer can support mechanical installation, interface checks, axis setup, encoder verification, calibration and positioner operation, depending on the agreed project scope.

For Bangalore projects, we provide experienced service engineers within 48 hours of response time

We can also coordinate with the integrator during commissioning to resolve positioner-side issues and verify the agreed operating parameters.

FAQs

Which robot controllers can your positioners integrate with?

We integrate with Seimens and Fanuc Controllers. ABB, FANUC, KUKA and Yaskawa can be mentioned only where confirmed for your actual integration history.

What repeatability can I expect on the rotation axis?

At Cyclotron Positioners, our servo-driven systems are designed for repeatability of up to ±0.1°, with indexing accuracy of ±0.2°, where applicable. The final specification depends on the servo motor, gearbox, encoder, backlash, load conditions, and mechanical configuration selected for the application.

Can you supply CE-documented machines for export fabricators?

Where applicable, we can discuss CE documentation and project-specific requirements before manufacturing. Share your export destination and customer specifications during quotation

Can you supply a machine suited to a defence vendor audit?

Yes, where the required documentation and configuration are available for the machine. We can discuss your audit, traceability and documentation requirements before manufacturing so the machine and accompanying records align with the project.

Cyclotron Welding Positioners from India

  • Cyclotron manufactures industrial welding positioners from 100 kg to 100 Tons capacity, designed for robotic/manual welding, heavy fabrication, and high-production welding environments.

  • Cyclotron manufactures all types of Manual/Robotic welding positioners like 1 axis, 2 axis, 3 axis, Headstock-tailstock, L Type, skyhook, etc
Headstock tailstock welding positioner 2 axis with rail 3

Other cities we serve